Skip to main content

Engineering solution

Mechanical Engineering & Machine Design

Geek Engineering provides mechanical engineering and machine design: 3D CAD models, detail and assembly drawings, material selections, tolerance and fit decisions, and complete bills of materials that a shop can actually build from. Based in Rosemont near Chicago, the team designs machines, fixtures, frames and product mechanics for Illinois manufacturers and for OEM programs across the United States.

Why this solution exists

A mechanical design is only as good as the drawing package behind it. A model that renders beautifully but carries no tolerances, no material callouts and no thought for how the parts are fixtured, machined and assembled produces quotes that vary wildly and parts that fight each other at assembly. The deliverable here is not a model — it is a package a shop prices confidently and builds without phone calls.

The mechanical scope rarely travels alone: frames carry panels, actuators need controls, and guarding has interlocks. Designing the mechanics in the same office as the electrical and software work means the interfaces — mounting, routing, sensor placement, service access — are decided in the model, where changes cost minutes, instead of on the floor, where they cost days.

This is a strong fit when

  • OEMs developing a new machine or productizing a one-off build
  • Manufacturers that need fixtures, tooling, guarding or material-handling mechanics designed
  • Product companies that need an idea matured into a manufacturable mechanical design
  • Engineering teams at capacity who need overflow design work returned at their drawing standard

Scope

What the work includes

Design coverage

  • Machine structures, frames, bases and weldments
  • Motion mechanisms: actuators, slides, lifts, conveyance and transfer mechanics
  • Fixtures, end-of-arm tooling and part-handling nests
  • Machine guarding designed around access, cleaning and the safety circuit's logic
  • Product mechanical design: enclosures, mechanisms and assemblies headed for production
  • P&ID-adjacent mechanical scope for skids: routing, mounting and serviceability

Engineering depth

  • Material and finish selection with the reasoning recorded
  • Tolerance and fit decisions driven by function, not habit
  • Design-for-manufacture review against how the parts will actually be made
  • Structural sanity checks sized to the risk of the application

Required inputs and deliverables

What we need from you

  • What the mechanism or machine must do: rates, loads, part sizes and variants
  • The environment — washdown, dust, temperature, wash chemicals — that kills naive designs
  • Existing models or drawings where the design extends current equipment
  • Your shop's capabilities and preferred materials, if the parts are built in-house
  • Any drawing standard the deliverables must land in

What you receive

  • 3D CAD models in the format agreed at scoping, native files included
  • Detail and assembly drawings with tolerances, materials and finishes called out
  • A complete bill of materials with purchased components specified
  • Design review documentation: what was decided, what was rejected and why
  • Revision-controlled updates through build and first assembly

Project process

How the engagement runs

  1. STEP 1

    Requirements definition

    Fix the rates, loads, variants and environment the design must survive, in writing.

  2. STEP 2

    Concept layout

    Develop and review the architecture-level layout before any detail work is spent.

  3. STEP 3

    Detail design

    Model the assemblies, make the tolerance and material decisions and resolve the interfaces.

  4. STEP 4

    Design review and release

    Review against requirements and manufacturability, close comments and release the package.

  5. STEP 5

    Build support

    Answer shop and assembly questions and fold reality back into the drawings as revisions.

Three levels of mechanical design depth

Mechanical Engineering & Machine Design: three levels of mechanical design depth
LevelWhat it is forWhat exists at the end
Concept layoutProving an architecture and framing a budget before committingA reviewed layout model and the major purchased components identified
Detail designBuilding one machine, fixture or assembly wellFull models, toleranced drawings and a quotable bill of materials
Production packageAn OEM design that will be built repeatedly by different handsThe detail package plus variant handling, assembly documentation and revision discipline

Risks and limitations we state up front

  • Requirements that shift after detail design restart real work; the concept gate exists to force those decisions early.
  • Purchased-component availability changes; the BOM names alternates where the design tolerates them.
  • First assemblies teach lessons no analysis catches — build support and revision control are part of the scope because the drawings must end true, not start pretty.

What drives cost and schedule

We do not publish fixed prices: these are the factors that determine effort. A scoped proposal follows the technical fit review.

  • Mechanism complexity and the number of moving assemblies
  • Variant count the design must accommodate
  • Environmental severity: washdown, chemicals, temperature extremes
  • Depth of analysis the application's risk justifies
  • Whether build support and as-built revision work is included

What this engagement is not

We design; we do not fabricate. Machining, welding and assembly belong to your shop or to qualified fabrication partners, and professional engineer stamping, where a jurisdiction requires it, is routed to licensed engineers — both are flagged at scoping, not at delivery. The design package is written to make whoever builds it successful.

Last reviewed by Geek Engineering senior engineering review.

Mechanical Engineering & Machine Design: common questions

Can you take a product idea to a manufacturable design?

Yes — that path runs requirements, concept layout, detail design and design-for-manufacture review in that order, and the discipline is the same whether the object is a machine for your plant or a product for your customers. What we will not do is skip the requirements step, because a design can only be judged against what it was supposed to do.

Which CAD platform do you design in?

The platform is agreed at scoping and the native files are yours at handover, alongside neutral formats for whoever quotes the parts. If your organization already standardizes on a CAD system and drawing template, deliverables land in that standard rather than forcing a translation step onto your team.

Do you handle the electrical and controls design for the same machine?

That is the usual arrangement, and it is where single-team design earns its keep: sensor placement, cable routing, panel mounting and guarding interlocks get resolved while they are still model geometry. One engagement, one interface owner, one revision history across the disciplines.

Where does the mechanical design work happen?

Modeling, drawings and reviews are produced in Rosemont, with video design reviews that work identically for a plant in Chicago or an OEM three time zones away. Machine inspections and first-assembly support are straightforward across Illinois and Chicagoland and are planned visits elsewhere in the United States. Fabrication and machining stay with your shop or qualified partners.

Discuss this solution with a senior engineer

Describe your equipment, objectives, timeline, and constraints. We will confirm whether this solution fits — and say so plainly if it does not.

Get a Quote